Company Warehouse Process Guide
The following guide provides a detailed walkthrough of the procedures the warehouse will need to employ to process Company in stock orders. This includes receiving in stock goods into the system, shipping in stock sales orders out of the system and customer service procedures and guidelines for Company customers.
Table of Contents
Basic Warehouse Functionalities on PromoServe
Section 1: In Stock Product Creation/Purchase Order
Replenishment
Section 2: Notifying the Warehouse of Purchase Order Deliveries/Chasing Late In Stock Purchase Orders
Section 3: Quality Control - Receiving In Stock Purchase Orders in the Warehouse
Section 4: Receiving Goods into Stock in PromoServe
Section 5: Rejecting Damaged Goods from an Incoming Purchase Order
Section 6: Transferring Items into a Quarantine Location
Section 7: Transferring Items in Quarantine Back to Stock in PromoServe
Section 8: Quarantined Items that need to be rejected in PromoServe
Section 9: Transferring Stock from One Bin Location to Another
Section 10: When In Stock Orders Meet the Vendor Minimum
Section 11: Shipping (Dispatching) Orders from PromoServe
Section 12: Storing Internal Warehouse Shipping Notes Against
A Sales Order
Section 13: International Shipments – Policy and Printing a Commercial Invoice to ship the orders
Section 14: Stock Takes
Section 15: Putting Products with Zero Stock Counts in Test Mode in PromoServe
Company /Warehouse Customer Service Business Processes
Section 16: Notifying Customers of Back Orders or Discontinued Products
Section 17: Order Cancellations
Section 18: Credits & Returns
Section 19: Exchanges
Section 20: Warehouse Picking Errors
Section 21: Changing Customer Ship to Addresses on an Existing Sales Order
Section 22: Changing a Ship Method on an Existing Sales Order
Section 23: Tracking Number Requests from Customers
Section 24: General Tips When Contacting a Company Customer
Section 25: Special Requirements for Client in Stock Orders
Section 26: Donations to Charity/Disposing of “Unsalable” Products
Section 1
In stock product creation and in stock purchase order replenishment
Company teams are responsible for the following:
a) Creates in stock products in PromoServe
b) Raise purchase orders against the in stock products in PromoServe and sends to vendors for processing and shipping to the warehouse
c) Controls the reorder levels and reorder quantities of in stock products
d) Chases the vendors for estimated ship dates of the in stock purchase orders
e) Monitors the in stock quantity levels and turns products ON and OFF the eStores based on availability.
List individuals here
Section 2
Notification to the warehouse of expected purchase order deliveries
To notify the warehouse of purchase order deliveries expected for that week, an automatic report will be emailed every Monday morning at 6 a.m. CST notifying the warehouse of expected purchase order deliveries that week. This auto-report will be created by Said user at Company. If any changes need to be made to this report, please notify User at (emailaddress@email.com). An example of the report is below.
PURCHASE ORDERS EXPECTED THIS WEEK
Company requests that the warehouse contact the vendor if the Purchase Order due to be delivered does not arrive on its promised date (indicated in PS). An auto-report will be generated and sent to the warehouse every Monday at 6:15 a.m. indicated what Purchase Orders are outstanding and past their promised date. An example of this report is below.
Section 3
Quality control – receiving in stock purchase orders in the warehouse
Products should be clean, in working order and on brand. When receiving in stock product in the warehouse, all purchase order receipts must be received in with a quality control audit. Company defines a quality control audit as completely counting and checking the brand on each product on all incoming purchase orders. For example, if 40 dozen golf balls are received at the warehouse, the warehouse is asked to count to make sure there are 40 boxes of a dozen/each, confirm that there are 4 sleeves within each box and finally, confirm that the branding on the product matches that of the image in PromoServe.
Another example of quality control that meets Company standards are packs of pens. If a purchase order receipt comes in for 30 packs of 10 pens, the warehouse is asked to count the packs and “eyeball” to make sure there are 10 pens in each pack. The warehouse is also asked to make sure the pens are marked with the correct branding by comparing the branding to the image in PromoServe.
Please use the images in the Inventory section of PromoServe to confirm that the image on the product matches the image in the Stock Database. To see the image in the Stock Database, please follow the instructions below.
Click on the Inventory button under 'Catalog & Inventory.'
Enter the in stock product number in the search field at the top of the screen and click the TAB key.
Double click on the product line item to open up the product information card. It should appear like the below.
Click on the View tab at the top of the screen and you should see the image of the in stock product. Please use this image for quality control for incoming purchase orders.
*3/3/09 Note: Company requires 100% quality control at this time. Company asks this of the warehouse to make sure the same mistakes encountered with the previous warehouse are not carried over into the new warehouse. In addition, while the economy is a bit sluggish, Company wants to confirm that the few purchase orders received in at this time are 100% acceptable. As the economy improves and the inventory cycle picks up, Company may consider revisiting this process and revamping (example: possibly only doing a full count on POs received in with a unit cost of $10.00 or higher). This is an example only and does not reflect Company’s current quality control policy as stated above.
Section 4
Receiving goods into stock
An example product will be used to demonstrate how goods received in the warehouse can be booked into stock in PromoServe. In this example we will use a current in stock item: ATTWWL2056 - AT&T Sphere Mouse Pad. The vendor is World Wide Lines.
In this scenario, we will assume that purchase order1002 has been raised by the IAM requesting the replenishment of 100 ATTWWL2056 - AT&T Sphere Mouse Pads (order raised and submitted to vendor from the IAM). At this point goods have been received in the warehouse. The warehouse is now in a position to book the goods into PromoServe. Please follow the instructions below.
Click on the ‘Goods Inwards’ button under 'Jobs & Orders' in PromoServe as shown below.
On selection, enter the purchase order number in the search field and hit the TAB key. You will be taken to the purchase order you are searching for as shown below.
Highlight the relevant Purchase Order that has been delivered (the purchase order you want to receive in) and then click 'Receive All’ on the bottom right of the screen. The following window will then appear.
If Qty 100 has been delivered you can either click on the ‘Receive’ button (bottom right). If the warehouse needs to assign a specific location and bin number to the delivery click on the blue triangle button (bottom right) and enter the specific location and bin number. (Most items should already have a bin location and number assigned to the product in the stock database.)
TIP – The next time you receive another delivery in for this product, PromoServe will remember and display the previous location and bin number.
At this point you need to enter the quantity received and use the magnifying glass to define the location where the goods will be housed in the warehouse. In this case, the location would always be “MAIN” for main warehouse. Bin numbers can be assigned either by using the drop down or overtyping within the available textbox as shown below. Using this example, if all 100 have been received in, please check the “Fully Delivered” checkbox. If not all 50 received, please do NOT check Fully Delivered.
Click on the blue checkmark button (bottom right) and you will return to the previous screen that now details the location and bin number entries as shown below. Per the example, the items are now in location: Main and bin number: A1.
EXCEPTION: There are times when you will receive a PO from the vendor and they will send you less pcs than what is stated on the PO. When this happens, DO NOT receives it in as a full receipt as Company Accounting will want to know about this so Company is not billed for pcs we never received.
In order to check that the goods have been correctly booked into stock, please follow the instructions below.
Enter the Stock Database, found on the main screen in PromoServe.
Enter the product number at the top and hit TAB to locate the specific product entry. Double click on the line item to open up the product information card and the below screen will then be displayed. In this example, we can now see that 100 new items (per our original example) have been booked into stock (per the bottom right area of the screen shot below). If you were to click on the ‘Transactions’ button, bottom left of the screen you will see a line entry that essentially details the ‘receipt’ of the goods.
After you have confirmed that you have entered the stock correctly against the product, please make sure that “Price List Product” is checked. This can be found on the Product Details tab as shown below. If not checked, please include a check in the checkbox and then hit the blue checkmark at the bottom of the screen. If “Price List Product” is not checked, it means the item is in test mode and off the store until a sufficient stock quantity is entered against it.
Explanation of what each “stock” field means is below.
Local Stock – PromoServe has the ability to handle multiple warehouse locations; however, for Company this feature is not being utilized at present. Local Stock therefore, will always reflect the physical stock level at the MAIN Company warehouse.
Allocated – This indicates that there is a sale order or sales orders currently on the system that make up the quantity of the allocation.
Reserved, Consignment, WIP – not currently used for the Company warehouse.
On Order – Indicates that there are outstanding purchase orders on the system for this in stock product due for delivery from the vendor.
Physical – Indicates the number of pieces the warehouse physically has in the warehouse including allocations.
Free Stock – Essentially physical stock minus the outstanding allocation
TIP – to find out what sales orders make up the Allocated quantity and what purchase orders make up the On Order quantity, click on the ‘Future State’ button from within the Inventory Database.
This shows you the sales order and purchase order numbers that make up these quantities. Also important – it indicates the in hands date of the purchase orders (expected date they are due in the warehouse) as shown below.
TIP - To easily trace the movement or transactions of a product whether it be a shipment of a sales order, a receipt of a purchase order, a stock transfer, a manual stock increase/stock decrease, the “Transactions” button (bottom left of the product information card) will detail the historical transactions behind that product.
On selection a screen similar to the below will be displayed.
TIP - When goods are received into stock, the receipt is recorded and this is stamped against the ‘Stock Details’ Tab located within a Product record card. To see this please follow the instructions below.
TIP - a sales order (SO) is what is placed by the client to Company and the purchase order (PO) is what is placed by Company to the vendor
Open up the product information card which can be found under the Stock Database button. You will see a screen similar to the below.